Ultrasonic welding metal
With regulated control, gentle on material and patented. Higher welding quality with significantly lower tool costs.
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Longer tool life
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Geringerer Energieverbrauch und reduzierte Betriebskosten
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Schonendere Schweißung, damit weniger Stress für die Bauteile
Problems and solutions
For customers, this is annoying and expensive if the tools wear out too quickly. Because that means: shorter tool life, because the tools have to be changed more frequently. And additionally higher operating costs. How can this be prevented? With a servo-controlled drive. This results in up to 8 times longer tool life.
With an uncontrolled drive by pneumatics, the force cannot be metered. The pressure on the components becomes too great and stresses them. Under certain circumstances, they can break. How can this be prevented? A servo-controlled drive protects components.
For a good welding result, the components should be cleaned before welding. But this costs time and money. The Tech-Sonic welding process takes place in several steps. This means that one step or several steps can be used for cleaning. Customers thus save time and money.
Reliable and repeatable results
Those who produce in series want reliable, repeatable results and permanent monitoring. As well as low operating costs due to low tool wear. TECH-SONIC's ultrasonic welders meet exactly these requirements.
New technology for better results
Cost savings
Due to the significantly longer service life of the tools, operating costs are automatically minimized.
Longevity
Due to the fact that the welding can be finely dosed, up to 8 times longer tool life is possible.
Cleaning
Due to the possibility of welding in several steps, one or more steps can be used for cleaning.
Quality Monitoring
Missing material detection of up to 3 percent of the total cross-sectional area is feasible.
Sustainability
Save energy and costs at the same time with our solution.
Drive
The horn is driven by a servo motor, combined with a load cell.
Resource conservation
Due to the fine dosability of the force, less stress affects the components.
Precision
The servo motor can implement an infeed in the micro range.
Flexibility
Machining of a significantly larger cross-sectional area using the CLC system.
Kundenstimmen
Max Mustermann
Geschäftsführer
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Martina Musterfrau
Geschäftsführerin
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Now you have the choice!
Ultrasonic welding with pneumatic drive
You continue to work with the usual, outdated drive methods and are limited in your flexibility and end results. Or?
Ultrasonic welding with servo drive
You benefit from all the advantages of an ultrasonic welder of the latest generation! With seamless monitoring in the sense of Industry 4.0 as well as immediate time and cost savings.
Any questions?
Depending on the material, wires between 0.26 mm² and 95 mm² can be processed.
Normally, the same cycle time is achieved. However, this may differ for certain applications.
Delivery times are between 8-12 weeks after final technical clarification.
The service is organized via the Ulm site for Europe and North Africa.
There is a showroom in Ulm where all machines are on display. Please feel free to make an appointment for a visit.
The machines in the Ulm showroom are of course also used for sample production.
We are also happy to provide customers with machines to test for their production.
This is an important area where TECH-SONIC ultrasonic welding machines can show their full advantages.
The machines are used by TIER 1 suppliers as well as by small and medium-sized cable assemblers. Well-known customers also work with our machines in battery cell production.
The sonotrode is fed via a servo motor with attached load cell. This so-called closed-loop control enables finely tuned start-up and welding in several steps.
